ZY6017F Single-Flame Source Test (Ignitability Apparatus)

Standards Compliance

EN ISO 11925-2, DIN 53438, DIN4102-1

Brief Introduction

The Single-Flame Source Test Apparatus, also known as the Ignitability Apparatus, is a precision laboratory instrument engineered in strict accordance with ISO 11925-2, DIN 53438 and DIN4102-1. It is the primary tool used to evaluate the reaction-to-fire performance of materials by assessing their ignitability under direct small flame impingement.

Highlights / Outstanding Features / Characteristics

Structure & Design:

  • Premium Finish: The main box features a high-quality paint treatment for an aesthetic and professional appearance.
  • Durable Materials: All fixtures are crafted from stainless steel, ensuring excellent anti-corrosion properties and a long service life.
  • Clear Observation: Equipped with tempered glass doors, allowing operators to safely monitor the entire testing process.

Core Specifications:

  • Chamber Dimensions: 700mm (L) × 400mm (W) × 600mm (H).
  • Combustion Angles: Supports both 0° (vertical) and 45° testing positions.
  • Adjustable Burner: The burner can be moved horizontally, and the flame height is fully adjustable to meet specific test requirements.

Test Precision & Tools:

  • Precise Timing: Flame application and hold times are adjustable from 0 to 99 minutes and 99 seconds.
  • Standardized Accessories: Includes two types of stainless steel sample holders and a flame height gauge.

High Automation:

  • Designed for ease of use, ensuring highly accurate and repeatable test data

Test Methods / Procedures

1. Pre-Test Preparation

  • Component Verification:
    • Ensure all essential accessories are present: sample holder, positioning device, drip tray (with filter paper if required), flame height ruler, and gas connections.
  • Environment Setup (Optional Wind Speed):
    • If equipped with a wind speed device, connect the auxiliary power.
    • Adjust the airflow to 0.7 ± 0.1 m/s to ensure a stable testing environment.
  • Supply Connections:
    • Connect the equipment to a stable power source.
    • Secure the gas valve to the cylinder (manually open the safety valve) and ensure no leaks in the gas line.

2. Sample Setup & Parameter Configuration

  • Specimen Mounting:
    • Secure the specimen (standard size: 250mm × 90mm) into the sample holder.
    • Place the holder in the chamber and use the positioning device to align the flame impact point (typically 40mm from the bottom edge).
  • System Programming:
    • Set the “Flame Application Time” on the touchscreen (typically 15s or 30s).
    • Enable “Automatic Ignition” and “Automatic Gas Shut-off” for enhanced safety.

3. Flame Calibration & Testing

  • Flame Adjustment:
    • Ignite the Bunsen burner and adjust the gas flow to produce a 20 ± 2mm blue flame.
    • Tilt the burner to a 45-degree angle relative to the specimen.
  • Test Execution:
    • Click “Start” to initiate the automatic sequence. The burner will move to contact the sample as the countdown begins.
  • Observation & Recording:
    • Monitor for surface ignition or the flame reaching the marked line.
    • Check the drip tray: observe if molten material ignites the filter paper.

4. Post-Test & Maintenance

  • Data Management: Save the experimental results and systematically shut down the gas supply.
  • Safety Protocol: Never place hands inside the furnace during operation. Ensure the surrounding area is free of flammable debris.
  • Periodic Calibration (Every 3 Months):
    • Temperature Uniformity: Verify that the 4-point temperature difference is ≤ 15°C.
    • Wind Speed Accuracy: Verify that the 5-point measurement error is ≤ 10%.

Specifications

Dimension:1040mm(L)*400mm(W)*1050mm(H)

Power:AC 220V, 50/60Hz, 10A

Control System / Software

  • Programmable Logic Controller (PLC) Control:
  • Automatic timing, automatic ignition, ignition abnormal protection;. LCD touch screen display;
  • real-time monitoring of experimental data, queries six samples of experimental data, query alarm content